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Custom Die Cut Phenolic Cotton Cloth Laminated Sheet for Gears, Bushings & Electrical Insulation

Phenolic Cotton Cloth Laminated Sheets, commonly known as textolite sheets or bakelite cotton boards, are laminated materials made by hot pressing cotton cloths impregnated with a thermosetting phenol-formaldehyde-based binder. Adopting cotton cloth as the base, the material possesses high compression strength and resilience, along with outstanding wear resistance, and can be easily machined by drilling, cutting and forging. It retains stable structural integrity and insulating properties in air and transformer oil under normal relative humidity, with a long-term allowable working temperature ranging from -65°C to +105°C, which makes it ideal for manufacturing components subjected to reversed electrical and mechanical stresses and friction applications such as bushings, gears, cams, and bearings.

Key Properties:

Very good mechanical and thermal properties

Continuous operating temperature up to 120°C

Approved for oil and air

Low friction coefficient

High creep resistance

Vibration absorption

Higher load bearing vs. paper laminates

Good electro-insulation

Available for CNC custom machining, cutting, turning and custom fabricated parts

 

Technical Data:

Phenolic Cotton Cloth Laminated Sheet (Similar to NEMA C/CE/L/LE)
Properties Unit Value
Flexural strength perpendicular to laminations MPa ≥100
Bonding strength ( ≥10mm in thickness) N ≥5400
Impact strength parallel to laminations (Charpy) kJ/m² ≥8.8
Insulation resistance after immersion in water (D-24/23)  Ω ≥1×10⁶
Dielectric strength perpendicular to laminations
(in 90±2℃ transformer oil, 1 mm in thickness)
MV/m ≥0.82
Breakdown voltage parallel to laminations
(in 90±2℃ transformer oil)
KV ≥1
Density g/cm³ 1.40
Water absorption (D-24/23, 1.6mm in thickness) mg ≤220
Color Natural

 

Applications:

Ball Race Cages

Gears (Medium Tooth)

Bushings, Spacers & Sleeves

Wear Resistant Components (Wear Plates, Guide Rails)

Low Voltage Electrical Insulation

Piston Rings & Sealing Components

Jigs, Fixtures & Punched Components

Compressor Rotor Blades

Bolts, Screws & Fasteners

Cryogenic & High Stability Parts

 

International Standards & Material Grades

Our phenolic cotton cloth laminates are manufactured in accordance with major international standards, allowing customers to select the most suitable grade for their mechanical or electrical applications.

GOST Grade IEC Grade NEMA Grade DIN Grade Main Characteristics
3025 PFCC201 C HGW2082 Designed primarily for mechanical applicationsrequiring strength and wear resistance.
3027 PFCC202 CE HGW2082.5 Suitable for both mechanical and electrical insulationapplidations.
3026 PFCC203 L HGW2083 Fine-weave cotton cloth construction providingimproved machining performance for mechanical parts.
3028 PFCC204 LE HGW2083.5 Fine-weave cotton cloth construction offering excellentmechanical strength and electrical insulation properties.

 

Phenolic Cotton Laminate vs Alternative Materials

Phenolic cotton cloth laminates deliver balanced performance and cost benefits against mainstream alternative engineering materials.

Compared with FR4/G10 epoxy glass cloth, phenolic cotton laminate is 20-40% more cost-effective. It offers qualified mechanical properties for general mechanical use, making it a more economical choice where premium electrical performance is not required.

Compared with phenolic paper laminates 3020/3021, cotton cloth type has a slightly higher raw material cost, but provides far better mechanical strength and wear resistance. It achieves longer service life and lower overall lifecycle cost under heavy mechanical and friction working conditions.

Compared with metal materials such as bronze and aluminum, phenolic cotton laminate can reduce volume cost by 40-70%. Its low density greatly reduces transportation and operation energy consumption, while excellent self-lubrication and corrosion resistance also save daily maintenance expenses.

 

FAQ

Q: What is phenolic cotton cloth laminated sheet used for?

A: It is commonly used for electrical insulation parts, gears, washers, supports, and structural components in industrial equipment.

Q: Can the material be machined?

A: Yes. It can be drilled, milled, cut, and fabricated into custom parts.

Q: What thicknesses are available?

A: Standard and custom thicknesses are available based on project requirements.

Q: Is custom cutting available?

A: Yes. CNC machining and custom fabrication services are available.

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