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Electrical Laminated Wood Board for Oil-Immersed Transformers

High-strength, phenolic resin impregnated laminated wood designed for structural insulation and mechanical support in oil-immersed transformers and power equipment.

✔ Excellent mechanical strength
✔ Stable dielectric performance
✔ CNC machinable into custom parts
✔ Widely used in transformers & motors

Applications: Pressure rings | Support blocks | Yoke spacers | Clamping parts

Product Overview

Electrical Laminated Wood Board—also known as Insulation Laminated Wood, Transformer Wood, or Densified Wood— is a high-density insulating structural material made from multiple layers of birch or beech veneers bonded with thermosetting phenolic resin under high temperature and pressure.

It combines:

• The mechanical strength of hardwood
• The electrical insulation of resin systems
• The dimensional stability of engineered composites

It is widely used as a structural insulation and load-bearing component in transformers and high-voltage electrical equipment.

How We Make Densified Wood

Key Features & Benefits

• High Mechanical Strength

Supports heavy mechanical loads in transformer assemblies without deformation.

• Reliable Electrical Insulation

Stable dielectric performance in oil-immersed environments.

• Excellent Machinability

Can be CNC machined into precision components such as rings, blocks, and spacers.

• Dimensional Stability

Low shrinkage and stable performance under long-term operating stress.

• Cost-Effective Engineering Material

Lower cost compared with epoxy glass cloth boards in structural insulation applications.

 

Typical Applications

• Transformer Pressure Rings 
Precision CNC-machined laminated wood pressure rings used in 10kV–110kV transformers. It provides uniform radial clamping strength, excellent compression stability, and good oil-impregnated thermal performance, serving as a lightweight alternative to epoxy glass rings.

Transformer Pressure Rings Manufacturing

• Load-Bearing Structural Insulation in Transformers
A replacement for epoxy boards, pressboard, and some metal fittings. It is used for clamping plates, yoke spacers, winding supports, and lead brackets in oil-filled transformers, ensuring both mechanical strength and electrical insulation.

densified wood for structural insulation

• Winding Positioning & Short-Circuit Force Support
Maintains precise coil alignment and resists electromagnetic forces during short-circuit events, improving winding stability and structural integrity under high mechanical stress.

• CT & PT Internal Insulation Components
Used as structural insulation and support inside instrument transformers, replacing metal parts to reduce weight while maintaining insulation reliability and mechanical fixation.

 

Grade Selection & Technical Specification

1. Grade Selection Guide

Grade Recommended Voltage Level Typical Application
DLW101 >110 kV (Heavy duty) High mechanical stress transformers
DLW201 >110kV Power transformers
DLW202 35-66kV Medium voltage transformers
DLW301 ≤35kV Distribution transformers

 

2. Technical Properties

Item Unit Value
DLW101 DLW201 DLW202 DLW301
Material Birch / Beech veneers + phenolic resin (controlled formulation per grade)
Thickness mm 8–150 (custom available)
Sheet Size mm 1000×2000 / 1200×2400 (custom available)
Insulation Class Class A (105)
Density g/cm³ 1.2-1.3 1.1-1.2 1.1-1.2 1.0-1.1
Vertical Layer Bending Strength (A/B Direction) MPa ≥80 ≥65 ≥65 ≥55
Impact Strength (A/B Direction) kJ/m² ≥15 ≥13 ≥13 ≥10
Interlaminar Shear Strength (ILS) MPa ≥9 ≥8 ≥8 ≥7
Vertical Layer Electrical Strength (90 °C Transformer Oil) kV/mm ≥9 ≥8 ≥7 ≥7
Shrinkage After Drying (A/B/Thickness Direction) % A/B Direction: ≤0.3 %; Thickness Direction: ≤3 %
Water Content % ≤6
Oil Absorption % ≥5 ≥8 ≥8 ≥10
Standard GB/T 20634.3-2008 / IEC61061-2:1998

 

Product Limitations

• Not suitable for continuous high-temperature (>120°C) environments
• Moisture absorption may affect performance in humid conditions
• Not ideal for high-impact mechanical loads
• Requires proper sealing/storage before installation

 

Processing Capability

We supply not only raw boards but also custom machined insulation parts:

• CNC cutting
• Drilling & tapping
• Precision shaping
• Pressure ring machining
• Custom transformer structural parts

👉 OEM / ODM available based on drawings

electrical laminated wood CNC

 

Why Choose Us

• Stable raw material sourcing (birch/beech veneer grade control)
• Consistent density control (1.0–1.3 g/cm³)
• Transformer-grade industrial supply
• CNC machining support for finished parts
• Export experience for electrical insulation materials

 

Comparison with Epoxy Glass Cloth Board

Item Laminated Wood Epoxy Glass Cloth Board
Cost Lower Higher
Machinability Excellent (CNC friendly) Moderate
Mechanical strength High Very high
Heat resistance Medium (≤105-120°C) Higher (F/H class possible)
Moisture resistance Lower Higher
Best use case Structural insulation parts High-temp electrical insulation

Laminated wood is best for structural + mechanical support parts, not extreme temperature insulation layers.

 

FAQ

Q: Is laminated wood suitable for high voltage insulation?
Yes, it is widely used in oil-immersed transformer structural insulation.

Q: Can it replace epoxy boards?
Only in structural/mechanical support parts, not high-temperature insulation layers.

Q: Can you supply machined parts?
Yes, CNC machined transformer components are available.

Q: What is the main advantage?
High strength + insulation + low cost + easy machining.

 

Need Electrical Laminated Wood for Transformers?

We provide both raw boards and CNC-machined insulation components for global transformer manufacturers.

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